One of the largest Tier1 automotive suppliers required a gas cartridge gasket for the assembly of airbag inflators. The required quantity was almost half a million units per year.
The quality requirements were very strict, even when compared to the German VDA 6.3 automotive production standard to which we normally adhere. The tolerances were tight and required rigorous QA control. The gaskets needed to be supplied in a format suitable for installation on an automated assembly line, therefore it was important to ensure the gaskets were supplied packaged in batches of exact quantities, clean and free from contamination.
We rose to the challenge and designed a specialised pneumatic waste ejector to ensure the end product was completely waste-free. We implemented enhanced quality inspection system, therefore reducing the time needed for additional checks, and in doing so, provided cost savings to the customer.
Read about this project in more detail below.
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