PU FOAM GASKETS AND SEALS

PU FOAM GASKETS AND SEALS

  • Overview
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  • Case Studies
  • Capabilities
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  • PU foam gaskets and seals custom made to your requirements

    Polyurethane foam, commonly called ‘urethane’ foam is a low density foam, available in a range of colours, thicknesses, densities and firmness options. Our high quality polyurethane foams include Rogers’ Poron high performance foam products.

    Utilising our range of converting capabilities, we can supply PU foam gasket and seals to your exact specification for your gasketing, sealing, gap filling and cushioning needs. We can also laminate your PU foam with a double sided adhesive and convert the material into a single or double sided foam tape. We also offer a range of polyurethane rubber products.

    PU foam characteristics:

    • Low outgassing, plasticiser free, non-corrosive to metal
    • Inherently flame retardant without the use of additives
    • Excellent performance across a broad temperature range
    • Good vibration isolation
    • Absorbs impact
    • Material will not become brittle or crumble
    • Good chemical resistance
    • Quality manufacturing ensures product consistency
    • Excellent compression set resistance

    Our applications include:

    • HVAC gaskets and seals
    • Dance floor cushioning
    • Automotive instrument panel isolation pads
    • Air and dust sealing of LCD screens

  • Search PU foams

    Browse through our full range of PU foams below for more detailed information and product data sheets. If you would like to ask us a question about any of these products, simply click on “add to wish list” and the product details can be added to a contact form once you’re ready to get in touch. You can also send these details to yourself or a colleague. 


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    • Adhesive
    • Carrier
    • Colour
    • Thickness (mm)
    • Min. temp (ËšC)
    • Max. short temp (ËšC)
    • Manufacturer / SOS
    • Density (kg/m³)
    • Shore Hardness (00)
    • Compression set % max - 23ËšC
    • Compression Deflection 25% (kPa)
    • D/S or S/S
    • Breathable
    • Conformability
    • Fluid resist backing
    • Hypoallergenic
    • Sterilisation method
    • MVTR (gms/m2 /24 hrs)
    • Max width (cm)
    • Max length (m)
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    Filter By

    • Thickness range (mm)

    • Temp. range (ËšC)

    • Density range (kg/m³)

    • Adhesive

    • Carrier

    • Colour

    • Manufacturer / SOS

    • Compression set % max - 23ËšC

    • Comp. Deflection Range 25% (kPa)

    • Shore hardness range (00)

    • D/S or S/S

    • Breathable

    • Conformability

    • Fluid resist backing

    • Hypoallergenic

    • Sterilisation method

    • MVTR (gms/m2 /24 hrs)

    • Max width (cm)

    • Max length (m)

    Reset Filters

    Any data provided relates to values typically generated when measuring these materials, and is offered as a guide to material selection. However it is not guaranteed and the user is responsible for evaluating the suitability of a product for the application it is intended for. Some test methods may vary, please refer to data sheet or call for assistance.

    Title Adhesive Breathable Carrier Colour Compression Deflection 25% (kPa) Compression set % max - 23˚C Conformability Density (kg/m³) D/S or S/S Fluid resist backing Hypoallergenic Manufacturer / SOS Max length (m) Max. short temp (˚C) Max width (cm) Min. temp (˚C) MVTR (gms/m2 /24 hrs) Shore Hardness (00) Sterilisation method Thickness (mm)
    3Mâ„¢ 4008 3Mâ„¢ 4008 3 Acrylic PU foam Natural No data No data 240 3Mâ„¢ -30 No data 3.2
    3Mâ„¢ 4026 3Mâ„¢ 4026 2 Acrylic PU foam Natural No data No data 175 3Mâ„¢ -30 No data 1.6
    3Mâ„¢ 4032 3Mâ„¢ 4032 2 Acrylic PU foam Natural No data No data 320 3Mâ„¢ -30 No data 0.8
    Rogers 4790-92-09020-04 P Rogers 4790-92-09020-04 P 3 None PU foam Black 5 2 144 Rogers No data <5 0.5
    Rogers 4790-92-09030-04 P Rogers 4790-92-09030-04 P 3 None PU foam Black 6 2 144 Rogers No data <5 0.75
    Rogers 4790-92-12020-04 P Rogers 4790-92-12020-04 P 2 None PU foam Black 6 2 192 Rogers -20 <5 0.5
    Rogers 4790-92-09039-04 P Rogers 4790-92-09039-04 P 3 None PU foam Black 7 2 144 Rogers No data <5 1
    Rogers 4790-92-12059-04 P Rogers 4790-92-12059-04 P 2 None PU foam Black 8 2 192 Rogers -20 <5 1.5
    Rogers 4790-79-09021-04 P Rogers 4790-79-09021-04 P 3 None PU foam Black 8 5 144 Rogers No data No data 0.53
    Rogers 4790-79-09039-04 P Rogers 4790-79-09039-04 P 3 None PU foam Black 9 5 144 Rogers No data No data 1
    Rogers 4790-92-12039-04 P Rogers 4790-92-12039-04 P 2 None PU foam Black 10 2 192 Rogers -20 <5 1
    Rogers 4790-92-12375-04 Rogers 4790-92-12375-04 2 None PU foam Black 10 2 192 Rogers -20 <5 9.53
    Rogers 4790-92-12155-04 Rogers 4790-92-12155-04 3 None PU foam Black 10 2 192 Rogers -20 <5 3.94
    Rogers 4790-92-12250-04 Rogers 4790-92-12250-04 3 None PU foam Black 10 2 192 Rogers -20 <5 6.35
    Rogers 4790-92-12425-04 Rogers 4790-92-12425-04 3 None PU foam Black 10 2 192 Rogers -20 <5 10.8
    Rogers 4790-92-12030-04 P Rogers 4790-92-12030-04 P 2 None PU foam Black 12 2 192 Rogers -20 <5 0.75
    Rogers 4790-92-12049-04 P Rogers 4790-92-12049-04 P 2 None PU foam Black 12 2 192 Rogers -20 <5 1.25
    Rogers 4790-92-15039-04 P Rogers 4790-92-15039-04 P 2 None PU foam Black 12 2 240 Rogers -20 <5 1
    Rogers 4790-92-15120-04 P Rogers 4790-92-15120-04 P 2 None PU foam Black 12 2 240 Rogers -20 <5 3.05
    Rogers 4790-92-15125-04 Rogers 4790-92-15125-04 2 None PU foam Black 14 2 240 Rogers -20 2 3.18
    Rogers 4790-92-15188-04 Rogers 4790-92-15188-04 2 None PU foam Black 14 2 240 Rogers -20 2 4.78
    Rogers 4790-92-15250-04 Rogers 4790-92-15250-04 3 None PU foam Black 14 2 240 Rogers -20 2 6.35
    Rogers 4790-92-15375-04 Rogers 4790-92-15375-04 3 None PU foam Black 14 2 240 Rogers -20 2 9.53
    Rogers 4790-92-15125-04 PY2MID Rogers 4790-92-15125-04 PY2MID 3 None PU foam Black 14 2 240 Rogers -20 <5 3.18
    Rogers 4790-92-15188-04 PY2MID Rogers 4790-92-15188-04 PY2MID 3 None PU foam Black 14 2 240 Rogers -20 <5 4.78
    Rogers 4790-92-15250-04 PY2MID Rogers 4790-92-15250-04 PY2MID 3 None PU foam Black 14 2 240 Rogers -20 <5 6.35
    Rogers 4790-92-15375-04 PY2MID Rogers 4790-92-15375-04 PY2MID 3 None PU foam Black 14 2 240 Rogers -20 <5 9.53
    Rogers 4790-92-15500-04 PY2MID Rogers 4790-92-15500-04 PY2MID 3 None PU foam Black 14 2 240 Rogers -20 <5 12.7
    Rogers 4790-79-12021-04 P Rogers 4790-79-12021-04 P 2 None PU foam Black 18 5 192 Rogers -40.5 No data 0.53
    Rogers 4701-30-15188-04 Rogers 4701-30-15188-04 2 None PU foam Black 21 4 240 Rogers -51 <3 4.78
    Rogers 4701-30-15250-04 Rogers 4701-30-15250-04 2 None PU foam Black 21 4 240 Rogers -51 <3 6.35
    Rogers 4701-30-15375-04 Rogers 4701-30-15375-04 2 None PU foam Black 21 4 240 Rogers -51 <3 9.53
    Rogers 4701-30-15500-04 Rogers 4701-30-15500-04 2 None PU foam Black 21 4 240 Rogers -51 <3 12.7
    Rogers 4701-30-15188-04 PY2MID Rogers 4701-30-15188-04 PY2MID 3 None PU foam Black 21 4 240 Rogers -51 <3 4.78
    Rogers 4701-30-15250-04 PY2MID Rogers 4701-30-15250-04 PY2MID 3 None PU foam Black 21 4 240 Rogers -51 <3 6.35
    Rogers 4701-30-15375-04 PY2MID Rogers 4701-30-15375-04 PY2MID 3 None PU foam Black 21 4 240 Rogers -51 <3 9.53
    Rogers 4790-79-12039-04 P Rogers 4790-79-12039-04 P 3 None PU foam Black 21 5 192 Rogers -40.5 No data 1
    Rogers 4790-79-12080-04 Rogers 4790-79-12080-04 3 None PU foam Black 21 5 192 Rogers -40.5 No data 2.03
    Rogers 4790-79-12158-04 Rogers 4790-79-12158-04 3 None PU foam Black 21 5 192 Rogers -40.5 No data 4.01
    Rogers 4790-79-12375-04 Rogers 4790-79-12375-04 3 None PU foam Black 21 5 192 Rogers -40.5 No data 9.53
    Rogers 4790-92-20081-04 P Rogers 4790-92-20081-04 P 2 None PU foam Black 22 2 320 Rogers -18 No data 2.06
    Rogers 4790-92-20093-04 PY2MID Rogers 4790-92-20093-04 PY2MID 3 None PU foam Black 22 2 320 Rogers -18 No data 2.36
    Rogers 4790-92-20125-04 PY2MID Rogers 4790-92-20125-04 PY2MID 3 None PU foam Black 22 2 320 Rogers -18 No data 3.18
    Rogers 4790-79-12030-04 P Rogers 4790-79-12030-04 P 3 None PU foam Black 25 5 192 Rogers -40.5 No data 0.75
    Rogers 4701-30-20062-04 Rogers 4701-30-20062-04 2 None PU foam Black 35 4 320 Rogers -51 12 1.57
    Rogers 4701-30-20064-04 P Rogers 4701-30-20064-04 P 2 None PU foam Black 35 4 320 Rogers -51 12 1.63
    Rogers 4701-30-20093-04 Rogers 4701-30-20093-04 2 None PU foam Black 35 4 320 Rogers -51 12 2.36
    Rogers 4701-30-20095-04 P Rogers 4701-30-20095-04 P 2 None PU foam Black 35 4 320 Rogers -51 12 2.41
    Rogers 4701-30-20125-04 Rogers 4701-30-20125-04 2 None PU foam Black 35 4 320 Rogers -51 12 3.18
    Rogers 4701-30-20093-04 PY2MID Rogers 4701-30-20093-04 PY2MID 3 None PU foam Black 35 4 320 Rogers -51 12 2.36
    Rogers 4701-30-20125-04 PY2MID Rogers 4701-30-20125-04 PY2MID 3 None PU foam Black 35 4 320 Rogers -51 12 3.18
    Rogers 4701-30-15500-04 PY2MID Rogers 4701-30-15500-04 PY2MID 3 None PU foam Black 35 4 240 Rogers -51 <3 12.7
    Rogers 4790-92-25021-04 P Rogers 4790-92-25021-04 P 2 None PU foam Black 37 2 400 Rogers -12 No data 0.53
    Rogers 4790-92-25024-04 P Rogers 4790-92-25024-04 P 2 None PU foam Black 37 2 400 Rogers -12 No data 0.61
    Rogers 4790-92-25031-04 P Rogers 4790-92-25031-04 P 2 None PU foam Black 37 2 400 Rogers -12 No data 0.79
    Rogers 4790-92-25041-04 P Rogers 4790-92-25041-04 P 2 None PU foam Black 37 2 400 Rogers -12 No data 1.04
    Rogers 4790-79-15125-04 Rogers 4790-79-15125-04 3 None PU foam Black 40 5 240 Rogers -50 No data 3.18
    Rogers 4790-79-15250-04 Rogers 4790-79-15250-04 3 None PU foam Black 40 5 240 Rogers -50 No data 6.35
    Rogers 4701-40-15375-04 Rogers 4701-40-15375-04 2 None PU foam Black 41 5 240 Rogers -40 16 9.53
    Rogers 4701-40-15500-04 Rogers 4701-40-15500-04 2 None PU foam Black 41 5 240 Rogers -40 16 12.7
    Rogers 4701-40-15188-04 PY2MID Rogers 4701-40-15188-04 PY2MID 3 None PU foam Black 41 5 240 Rogers -40 16 4.78
    Rogers 4701-40-15250-04 PY2MID Rogers 4701-40-15250-04 PY2MID 3 None PU foam Black 41 5 240 Rogers -40 16 6.35
    Rogers 4701-40-15375-04 PY2MID Rogers 4701-40-15375-04 PY2MID 3 None PU foam Black 41 5 240 Rogers -40 16 9.53
    Rogers 4701-40-15500-04 PY2MID Rogers 4701-40-15500-04 PY2MID 3 None PU foam Black 41 5 240 Rogers -40 16 12.7
    Rogers 4701-40-15188-04 Rogers 4701-40-15188-04 2 None PU foam Black 41 5 240 Rogers -40 16 4.78
    Rogers 4790-92-30012-04 P Rogers 4790-92-30012-04 P 2 None PU foam Black 57 4 480 Rogers No data No data 0.3
    Rogers 4701-30-25021-04 P Rogers 4701-30-25021-04 P 2 None PU foam Black 58 4 400 Rogers -51 16 0.53
    Rogers 4701-30-25037-04 P Rogers 4701-30-25037-04 P 2 None PU foam Black 58 4 400 Rogers -51 16 0.94
    Rogers 4701-30-25047-04 P Rogers 4701-30-25047-04 P 2 None PU foam Black 58 4 400 Rogers -51 16 1.19
    Rogers 4701-30-25045-04 Rogers 4701-30-25045-04 2 None PU foam Black 62 2 400 Rogers -51 16 1.14
    Rogers 4701-30-25031-04 Rogers 4701-30-25031-04 2 None PU foam Black 62 2 400 Rogers -51 16 0.79
    Rogers 4701-30-25035-04 Rogers 4701-30-25035-04 2 None PU foam Black 62 2 400 Rogers -51 16 0.89
    Rogers 4701-41-15188-04 Rogers 4701-41-15188-04 2 None PU foam Black 64 5 240 Rogers -40 18 4.78
    Rogers 4701-41-15250-04 Rogers 4701-41-15250-04 2 None PU foam Black 64 5 240 Rogers -40 18 6.35
    Rogers 4701-41-15375-04 Rogers 4701-41-15375-04 2 None PU foam Black 64 5 240 Rogers -40 18 9.53
    Rogers 4701-41-15500-04 Rogers 4701-41-15500-04 2 None PU foam Black 64 5 240 Rogers -40 18 12.7
    Rogers 4701-41-15188-04 PY2MID Rogers 4701-41-15188-04 PY2MID 3 None PU foam Black 64 5 240 Rogers -40 18 4.78
    Rogers 4701-41-15250-04 PY2MID Rogers 4701-41-15250-04 PY2MID 3 None PU foam Black 64 5 240 Rogers -40 18 6.35
    Rogers 4701-41-15375-04 PY2MID Rogers 4701-41-15375-04 PY2MID 3 None PU foam Black 64 5 240 Rogers -40 18 9.53
    Rogers 4701-41-15500-04 PY2MID Rogers 4701-41-15500-04 PY2MID 3 None PU foam Black 64 5 240 Rogers -40 18 12.7
    Rogers 4701-50-15188-04 Rogers 4701-50-15188-04 2 None PU foam Black 69 5 240 Rogers -40 18 4.78
    Rogers 4701-50-15250-04 Rogers 4701-50-15250-04 2 None PU foam Black 69 5 240 Rogers -40 18 6.35
    Rogers 4701-50-15375-04 Rogers 4701-50-15375-04 2 None PU foam Black 69 5 240 Rogers -40 18 9.53
    Rogers 4701-50-15188-04 PY2MID Rogers 4701-50-15188-04 PY2MID 3 None PU foam Black 69 5 240 Rogers -40 18 4.78
    Rogers 4701-50-15250-04 PY2MID Rogers 4701-50-15250-04 PY2MID 3 None PU foam Black 69 5 240 Rogers -40 18 6.35
    Rogers 4701-50-15375-04 PY2MID Rogers 4701-50-15375-04 PY2MID 3 None PU foam Black 69 5 240 Rogers -40 18 9.53
    Rogers 4701-50-15500-04 Rogers 4701-50-15500-04 3 None PU foam Black 69 5 240 Rogers -40 18 12.7
    Rogers 4701-50-15500-04 PY2MID Rogers 4701-50-15500-04 PY2MID 3 None PU foam Black 69 5 240 Rogers -40 18 12.7
    Rogers 4790-79-20093-04 Rogers 4790-79-20093-04 3 None PU foam Black 72 5 320 Rogers -14 No data 2.36
    Rogers 4701-40-20093-04 PY2MID Rogers 4701-40-20093-04 PY2MID 3 None PU foam Black 76 5 320 Rogers -40 16 2.36
    Rogers 4701-40-20125-04 PY2MID Rogers 4701-40-20125-04 PY2MID 3 None PU foam Black 76 5 320 Rogers -40 16 3.18
    Rogers 4701-40-20062-04 Rogers 4701-40-20062-04 2 None PU foam Black 76 5 320 Rogers -40 17 1.57
    Rogers 4701-40-20093-04 Rogers 4701-40-20093-04 2 None PU foam Black 76 5 320 Rogers -40 17 2.36
    Rogers 4701-40-20125-04 Rogers 4701-40-20125-04 2 None PU foam Black 76 5 320 Rogers -40 17 3.18
    Rogers 4790-79-20062-04 Rogers 4790-79-20062-04 3 None PU foam Black 77 5 320 Rogers -14 No data 1.57
    Rogers 4701-41-20062-04 Rogers 4701-41-20062-04 2 None PU foam Black 103 5 320 Rogers -40 24 1.57
    Rogers 4701-41-20125-04 Rogers 4701-41-20125-04 2 None PU foam Black 103 5 320 Rogers -40 24 3.18
    Rogers 4701-41-20093-04 PY2MID Rogers 4701-41-20093-04 PY2MID 3 None PU foam Black 103 5 320 Rogers -40 24 2.36
    Rogers 4701-41-20125-04 PY2MID Rogers 4701-41-20125-04 PY2MID 3 None PU foam Black 103 5 320 Rogers -40 24 3.18
    Rogers HT-820-3.18 Rogers HT-820-3.18 3 None Silicone foam Grey 110 No data 384 Rogers -55 N/A 3.18
    Rogers 4701-50-20062-04 Rogers 4701-50-20062-04 2 None PU foam Black 117 5 320 Rogers -40 24 1.57
    Rogers 4701-50-20093-04 Rogers 4701-50-20093-04 2 None PU foam Black 117 5 320 Rogers -40 24 2.36
    Rogers 4701-50-20125-04 Rogers 4701-50-20125-04 2 None PU foam Black 117 5 320 Rogers -40 24 3.18
    Rogers 4701-50-20093-04 PY2MID Rogers 4701-50-20093-04 PY2MID 3 None PU foam Black 117 5 320 Rogers -40 24 2.36
    Rogers 4701-50-20125-04 PY2MID Rogers 4701-50-20125-04 PY2MID 3 None PU foam Black 117 5 320 Rogers -40 24 3.18
    Rogers HT-840-4.76 Rogers HT-840-4.76 3 None Silicone foam Grey 152 No data 432 Rogers -55 N/A 4.76
    Rogers 4701-40-30045-04 Rogers 4701-40-30045-04 2 None PU foam Black 173 5 480 Rogers -40 34 1.14
    Rogers 4701-40-30031-04 Rogers 4701-40-30031-04 3 None PU foam Black 173 5 480 Rogers -40 34 0.79
    Rogers 4701-41-30045-04 Rogers 4701-41-30045-04 2 None PU foam Black 193 5 480 Rogers -40 55 1.14
    Rogers 4701-41-30031-04 Rogers 4701-41-30031-04 3 None PU foam Black 193 5 480 Rogers -40 55 0.79
    Rogers 4701-50-30012-04 P Rogers 4701-50-30012-04 P 2 None PU foam Black 221 5 480 Rogers -40 55 0.3
    Rogers 4701-50-30017-04 Rogers 4701-50-30017-04 2 None PU foam Black 221 5 480 Rogers -40 55 0.43
    Rogers 4701-50-30031-04 Rogers 4701-50-30031-04 2 None PU foam Black 221 5 480 Rogers -40 55 0.79
    Rogers 4701-50-30045-04 Rogers 4701-50-30045-04 2 None PU foam Black 221 5 480 Rogers -40 55 1.14
    Rogers 4701-50-30020-04 Rogers 4701-50-30020-04 3 None PU foam Black 221 5 480 Rogers -40 55 0.51
    Rogers 4701-60-15250-04 Rogers 4701-60-15250-04 2 None PU foam Black 249 5 240 Rogers -16 42 6.35
    Rogers 4701-60-15125-04 Rogers 4701-60-15125-04 3 None PU foam Black 249 5 240 Rogers -16 42 3.18
    Rogers 4701-60-15188-04 Rogers 4701-60-15188-04 3 None PU foam Black 249 5 240 Rogers -16 42 4.78
    Rogers 4701-60-20062-04 Rogers 4701-60-20062-04 2 None PU foam Black 428 5 320 Rogers -16 55 1.57
    Rogers 4701-60-20125-04 Rogers 4701-60-20125-04 2 None PU foam Black 428 5 320 Rogers -16 55 3.18
    Rogers 4701-60-20188-04 Rogers 4701-60-20188-04 2 None PU foam Black 428 5 320 Rogers -16 55 4.78
    Rogers 4701-60-20031-04 Rogers 4701-60-20031-04 3 None PU foam Black 428 5 320 Rogers -16 55 0.79
    Rogers 4701-60-25062-04 Rogers 4701-60-25062-04 2 None PU foam Black 643 5 400 Rogers -16 63 1.57
    Rogers 4701-60-25093-04 Rogers 4701-60-25093-04 2 None PU foam Black 643 5 400 Rogers -16 63 2.36
    Rogers 4701-60-25031-04 Rogers 4701-60-25031-04 3 None PU foam Black 643 5 400 Rogers -16 63 0.79
    Rogers HT-6240-3.18 Rogers HT-6240-3.18 3 None Silicone foam Transparent 1034 No data No data Rogers -62 40 3.18
    Vanciveâ„¢ MED 5661A Vanciveâ„¢ MED 5661A 2 Acrylic No data PE foam White No data No data No data No data Single sided No data No Vanciveâ„¢ No data No data No data No data No data EtO & Gamma 1.05

  • PU foam in action

    Read through our case studies to find relevant, real-life examples of the powerful problem solving capabilities of our PU foam gaskets and seals! Browse all case studies to learn more about custom die-cut components and our tape converting capabilities.


  • Customising your PU foam

    Utilising the latest converting technologies, we can customise your PU foam to create non-standard roll widths and lengths, or convenient and easy to handle components. Customising your material offers a number of benefits, including cost savings and enhanced product design. Whatever your needs, we have the experience and capabilities to provide a complete solution, from design and prototyping to full production and automated assembly.

    • Die-cutting
      Die-cutting
    • Slitting
      Slitting
    • Laser cutting
      Laser cutting
    • Guillotining
      Guillotining
    • Laminating
      Laminating
    • Bespoke presentations
      Bespoke presentations
    • X/Y axis plotter
      X/Y axis plotter
    • Rapid prototyping
      Rapid prototyping
    • Clean room manufacturing
      Clean room manufacturing
    • Automation solutions
      Automation solutions
    • R&D
      R&amp;D
    • Computer Aided Design
      Computer Aided Design
    • Contract converting
      Contract converting
    • Part tolerances
      Part tolerances

  • Learn more about Polyurethane foam

    To learn more about PU foam and its uses, browse through our range of interesting and relevant videos, news and other media.

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