PU FOAM GASKETS AND SEALS

  • Overview
  • Products
  • Case Studies
  • Capabilities
  • Media
  • PU foam gaskets and seals custom made to your requirements

    Polyurethane foam, commonly called ‘urethane’ foam is a low density foam, available in a range of colours, thicknesses, densities and firmness options. Our high quality polyurethane foams include Rogers’ Poron high performance foam products.

    Utilising our range of converting capabilities, we can supply PU foam gasket and seals to your exact specification for your gasketing, sealing, gap filling and cushioning needs. We can also laminate your PU foam with a double sided adhesive and convert the material into a single or double sided foam tape. We also offer a range of polyurethane rubber products.

    PU foam characteristics:

    • Low outgassing, plasticiser free, non-corrosive to metal
    • Inherently flame retardant without the use of additives
    • Excellent performance across a broad temperature range
    • Good vibration isolation
    • Absorbs impact
    • Material will not become brittle or crumble
    • Good chemical resistance
    • Quality manufacturing ensures product consistency
    • Excellent compression set resistance

    Our applications include:

    • HVAC gaskets and seals
    • Dance floor cushioning
    • Automotive instrument panel isolation pads
    • Air and dust sealing of LCD screens
  • Search PU foams

    Browse through our full range of PU foams below for more detailed information and product data sheets. If you would like to ask us a question about any of these products, simply click on “add to wish list” and the product details can be added to a contact form once you’re ready to get in touch. You can also send these details to yourself or a colleague. 


    Select or remove columns to display
    • Adhesive
    • Carrier
    • Colour
    • Thickness (mm)
    • Min. temp (˚C)
    • Max. short temp (˚C)
    • Stock status
    • Manufacturer / SOS
    • Density (kg/m³)
    • Shore Hardness (00)
    • Compression set % max - 23˚C
    • Compression Deflection 25% (kPa)
    • D/S or S/S
    • Breathable
    • Conformability
    • Fluid resist backing
    • Hypoallergenic
    • Sterilisation method
    • MVTR (gms/m2 /24 hrs)
    • Max width (cm)
    • Max length (m)
    Filter By
    • Thickness range (mm)

    • Temp. range (˚C)

    • Density range (kg/m³)

    • Adhesive

    • Carrier

    • Colour

    • Stock status

    • Manufacturer / SOS

    • Compression set % max - 23˚C

    • Comp. Deflection Range 25% (kPa)

    • Shore hardness range (00)

    • D/S or S/S

    • Breathable

    • Conformability

    • Fluid resist backing

    • Hypoallergenic

    • Sterilisation method

    • MVTR (gms/m2 /24 hrs)

    • Max width (cm)

    • Max length (m)

    Any data provided relates to values typically generated when measuring these materials, and is offered as a guide to material selection. However it is not guaranteed and the user is responsible for evaluating the suitability of a product for the application it is intended for. Some test methods may vary, please refer to data sheet or call for assistance.

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  • PU foam in action

    Read through our case studies to find relevant, real-life examples of the powerful problem solving capabilities of our PU foam gaskets and seals! Browse all case studies to learn more about custom die-cut components and our tape converting capabilities.


    Handheld device LCD gasket
    Protect ruggedised PC components with foam gasket
  • Customising your PU foam

    Utilising the latest converting technologies, we can customise your PU foam to create non-standard roll widths and lengths, or convenient and easy to handle components. Customising your material offers a number of benefits, including cost savings and enhanced product design. Whatever your needs, we have the experience and capabilities to provide a complete solution, from design and prototyping to full production and automated assembly.


    • Die-cutting
      Die-cutting
      We use a range of die-cutting equipment to create your bespoke adhesive components...
    • Slitting
      Slitting
      The cutting of large rolls of material to non-standard widths and lengths...
    • Laser cutting
      Laser cutting
      For cutting small, complicated geometries or features...
    • Guillotining
      Guillotining
      For laminating and sheeting to custom sizes...
    • Laminating
      Laminating
      Laminate materials fully or in selective areas, for a bespoke material construction...
    • Bespoke presentations
      Bespoke presentations
      For an efficient design that aids quick and accurate assembly...
    • X/Y axis plotter
      X/Y axis plotter
      For producing prototypes and small batch runs...
    • Rapid prototyping
      Rapid prototyping
      To test and demonstrate products in the early stages of design...
    • Clean room manufacturing
      Clean room manufacturing
      For a controlled manufacturing environment...
    • Automation solutions
      Automation solutions
      Reduce costs and enhance quality with automated pick and place equipment...
    • R&D
      R&D
      Assistance in developing the most effective part in form, function and presentation...
    • Computer Aided Design
      Computer Aided Design
      For accurate and optimum component design...
    • Contract converting
      Contract converting
      We can customise your material into bespoke shapes and combine it with complimentary products...
    • Part tolerances
      Part tolerances
      View our part tolerance standard values and talk to us about your requirements
  • Learn more about Polyurethane foam

    To learn more about PU foam and its uses, browse through our range of interesting and relevant videos, news and other media.


    • Filter By
    • Videos
    • News and articles
    • FAQs
    • Document downloads
    • 8 considerations for your water tight seal design
      8 considerations for your water tight seal design

      Reliable sealing plays a crucial role in the performance and life span of today’s portable devices, especially those exposed to harsh environments.For this reason, the sealing component should be…

    • Five tips for designing converted components
      Five tips for designing converted components

      We’ve put together some useful tips for ensuring your adhesive components are optimally designed:Tip 1 – Avoid square corners or sharp angle corners most tooling suppliers either form flat…

    • What do ballerinas owe to industrial foam?
      What do ballerinas owe to industrial foam?

      The answer is reduced risk of injury and the confidence and ability to jump higher and further. The secret is in the construction of the dance floor. Dancers are susceptible to injuries, which can…

    • Correct storage of Poron cellular urethane materials
      Correct storage of Poron cellular urethane materials

      Advice from Rogers on the correct storage of Poron cellular urethane materials.

    • Rogers Poron medical urethanes 4708
      Rogers Poron medical urethanes 4708

      Poron medical slow recovery urethanes are unique custom contouring materials. They are available in four different grades for a variety of applications. These materials rebound slowly when compressed, which results in a custom fit or contour during each use. The material is designed to retain its memory and continue to return to its original shape when not in use. 

    • Rogers Poron urethanes product availability
      Rogers Poron urethanes product availability

      Utilised in a wide variety of applications, Poron urethanes offers the flexibility required by designers to solve their most pressing problems. From gasketing and sealing to performance cushioning, Poron urethanes continue to be the material of choice for solving tomorrows problems today. View the available products here.

    • Rogers Poron urethanes selection guide
      Rogers Poron urethanes selection guide

      Utilised in a wide variety of applications, PORON® Urethanes offers the flexibilty required by designers to solve their most pressing problems. From gasketing and sealing to performance cushioning, PORON Urethanes continue to be material of choice for solving tomorrows problems today.

    • Rogers understanding load versus natural frequency curves
      Rogers understanding load versus natural frequency curves

      Advice from Rogers on understanding the load versus natural frequency curve to determine what a material's natural frequency will be in the end application.

    • Rogers understanding vibration isolation efficiency curves
      Rogers understanding vibration isolation efficiency curves

      Advice from Rogers on understanding vibration isolation efficiency curves, to aid the design of effective solutions and correct material specification.

    • Bumpon and rollstock products
      Bumpon and rollstock products

      Learn about the cushioning bumpon footpad products available from Parafix.

      Browse rollstock materials here and bumpons here.

    • Foam and rubber products
      Foam and rubber products

      Learn about our die-cut foam and rubber material capabilities in this short video.

      Browse foam and rubber materials here.