Non-Adhesive Insulation Materials

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  • Case Studies
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  • About non-adhesive electrical insulating materials

    We offer a range of non-adhesive electrical insulating materials, such as paper, polyimide and polyester products, from a range of material manufacturers, including DuPont for their well known brands of Kapton®, Melinex® and Nomex®.

    These proven electrical insulation materials retain their physical, electrical and mechanical properties over a wide temperature range, providing high performance insulation and reliability over a long service life.

    Our range of non-adhesive insulating materials are used in a variety of electrical and electronic applications, including formed coil insulation, magnet wire and capacitor insulation, in battery packs, liquid filled transformers, flexible printed circuit boards, motors and generators.

    Utilising our range of converting capabilities we can offer non-adhesive insulating materials in custom width and length rolls or in custom shapes and final presentations. We can also laminate materials with an adhesive of your choice, for a unique material construction.

    Non-adhesive electrical insulating material characteristics:

    • Good handling
    • Chemical and solvent resistant
    • Thermally conductive
    • Printable and embossable
    • Available in various colours including optically clear
    • Available in a range of thicknesses
    • Withstand high and low temperature extremes
    • Excellent thermal stability and electrical properties
    • Flame resistant
    • Excellent dielectric strength and mechanical toughness
    • Compatible with varnishes, adhesives, transformer fluids, lubricating oils and refrigerants

    Other products in our electrical insulation range:

  • Search non-adhesive electrical insulation materials

    Browse through our full range of non-adhesive insulation materials below for more detailed information and product data sheets. If you would like to ask us a question about any of these products, simply click on “add to wish list” and the product details can be added to a contact form once you’re ready to get in touch. You can also send these details to yourself or a colleague. 


    We’re still working on adding products to this section. Please contact us for product information or browse our downloads.

    Any data provided relates to values typically generated when measuring these materials, and is offered as a guide to material selection. However it is not guaranteed and the user is responsible for evaluating the suitability of a product for the application it is intended for. Some test methods may vary, please refer to data sheet or call for assistance.

  • Electrical insulation materials in action

    Read through our case studies to find relevant, real-life examples of the powerful problem solving capabilities of our electrical insulation materials! Browse all case studies to learn more about custom die-cut components and our tape converting capabilities.


  • Customising your electrical insulation materials

    Utilising the latest converting technologies, we can customise your material to create convenient and easy to handle components. Customising your material offers a number of benefits, including cost savings and enhanced product design. Whatever your needs, we have the experience and capabilities to provide a complete solution, from design and prototyping to full production and automated assembly.


    • Die-cutting
      Die-cutting
      We use a range of die-cutting equipment to create your bespoke adhesive components...
    • Slitting
      Slitting
      The cutting of large rolls of material to non-standard widths and lengths...
    • Laser cutting
      Laser cutting
      For cutting small, complicated geometries or features...
    • Guillotining
      Guillotining
      For laminating and sheeting to custom sizes...
    • Laminating
      Laminating
      Laminate materials fully or in selective areas, for a bespoke material construction...
    • Bespoke presentations
      Bespoke presentations
      For an efficient design that aids quick and accurate assembly...
    • X/Y axis plotter
      X/Y axis plotter
      For producing prototypes and small batch runs...
    • Rapid prototyping
      Rapid prototyping
      To test and demonstrate products in the early stages of design...
    • Clean room manufacturing
      Clean room manufacturing
      For a controlled manufacturing environment...
    • Automation solutions
      Automation solutions
      Reduce costs and enhance quality with automated pick and place equipment...
    • R&D
      R&D
      Assistance in developing the most effective part in form, function and presentation...
    • Computer Aided Design
      Computer Aided Design
      For accurate and optimum component design...
    • Contract converting
      Contract converting
      We can customise your material into bespoke shapes and combine it with complimentary products...
    • Part tolerances
      Part tolerances
      View our part tolerance standard values and talk to us about your requirements
  • Learn more about non-adhesive electrical insulation materials

    To learn more about our non-adhesive insulation materials and their uses, browse through our range of interesting and relevant videos, news and other media.


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    • Videos
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    • FAQs
    • Document downloads
    • Five tips for designing converted components
      Five tips for designing converted components

      We’ve put together some useful tips for ensuring your adhesive components are optimally designed:Tip 1 – Avoid square corners or sharp angle corners most tooling suppliers either form flat…

    • Product spotlight: the types of electrical insulation tape
      Product spotlight: the types of electrical insulation tape

      Insulation tapes are used to insulate materials that conduct electricity...

    • DuPont flexible electronics brochure
      DuPont flexible electronics brochure

      A summary of DuPont's non-adhesive Melinex® insulating materials for advanced electronics applications. 

    • DuPont Kapton general specifications
      DuPont Kapton general specifications

      These specifications describe the values and tolerances for DuPont™ Kapton® film polyimide properties. Where necessary for thorough understanding, test methods and procedures have been included.

    • DuPont Kapton polyimide films
      DuPont Kapton polyimide films

      DuPont makes several types of Kapton® film. Learn about their properties in this specifications bulletin.

       

       

    • DuPont moisture effects and processing for Nomex paper
      DuPont moisture effects and processing for Nomex paper

      In this document DuPont discusses the effects of moisture absorption on its NOMEX® insulating paper.

    • DuPont Nomex paper – the standard for electrical insulation
      DuPont Nomex paper – the standard for electrical insulation

      In this document DuPont discusses their range of Nomex® paper materials and their applications.

    • DuPont Teijin films (melinex polyester)
      DuPont Teijin films (melinex polyester)

      Melinex® is a general purpose film which combines excellent handling characteristics with a slightly hazy appearance. It is available in specific thicknesses from 48 - 500 gauge, and is used for the full range of Melinex® applications.

    • 3M™ insulation tape strength test vs. competitor tape
      3M™ insulation tape strength test vs. competitor tape

      In this video 3M demonstrate the tensile strength of their general purpose Temflex™ 1500 and premium quality Scotch Super 33+ insulation tapes....

    • Automated assembly capabilities
      Automated assembly capabilities

      View a range of automated assembly solutions using AccuPlace automated equipment.  

      Learn more about AccuPlace solutions here

    • Electrical tapes
      Electrical tapes

      Learn about the electrical insulating materials available from Parafix.

      Browse electrical tapes here and our tape converting capabilities here