Silicone foam


                                                                                                                                                                                                                                                                                    

        
  • Overview
  • Products
  • Case Studies
  • Capabilities
  • Media
  • Silicone foam gaskets and seals custom made to your requirements

    Silicone foam is an extremely resilient material that can perform in high pressure applications and within a wide operating temperature range. We supply silicone foam gaskets and seals using the highest quality materials, including Roger’s high performance Bisco silicones, commonly used for gaskets, seals, heat shields, cushions and insulation for a variety of applications.

    Utilising our range of converting capabilities, we can laminate your silicone foam with double sided adhesives and convert the bespoke material construction into custom shapes, sizes and final presentations suited to your unique requirements. We also offer a range of silicone rubbers.

    Silicone foam gaskets and seals offer:

    • Superior flame resistance
    • UV and ozone resistance
    • Extremely resilient to mechanical fatigue
    • Low flame, smoke and toxicity upon combustion
    • Excellent performance at extreme temperatures
    • Superior resistance to compression set and creep
    • Meets the most stringent UL flame ratings

    Our silicone foam applications include:

    • Acoustics barriers
    • Environmental seals
    • Outdoor electrical gaskets
    • EMI/RFI shielding gaskets
    • Battery cushions
    • Automotive heat shields
    • HID lighting shields
  • Search silicone foam gasket and seal products

    Browse through our full range of silicone foams below for more detailed information and product data sheets. If you would like to ask us a question about any of these products, simply click on “add to wish list” and the product details can be added to a contact form once you’re ready to get in touch. You can also send these details to yourself or a colleague. 


    Select or remove columns to display
    • Adhesive
    • Carrier
    • Colour
    • Thickness (mm)
    • Min. temp (˚C)
    • Max. short temp (˚C)
    • Stock status
    • Manufacturer / SOS
    • Density (kg/m³)
    • Shore Hardness (00)
    • Compression set % max - 23˚C
    • Compression Deflection 25% (kPa)
    • D/S or S/S
    • Breathable
    • Conformability
    • Fluid resist backing
    • Hypoallergenic
    • Sterilisation method
    • MVTR (gms/m2 /24 hrs)
    • Max width (cm)
    • Max length (m)
    Filter By
    • Thickness range (mm)

    • Temp. range (˚C)

    • Density range (kg/m³)

    • Adhesive

    • Carrier

    • Colour

    • Stock status

    • Manufacturer / SOS

    • Compression set % max - 23˚C

    • Comp. Deflection Range 25% (kPa)

    • Shore hardness range (00)

    • D/S or S/S

    • Breathable

    • Conformability

    • Fluid resist backing

    • Hypoallergenic

    • Sterilisation method

    • MVTR (gms/m2 /24 hrs)

    • Max width (cm)

    • Max length (m)

    Any data provided relates to values typically generated when measuring these materials, and is offered as a guide to material selection. However it is not guaranteed and the user is responsible for evaluating the suitability of a product for the application it is intended for. Some test methods may vary, please refer to data sheet or call for assistance.

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  • Foam and rubber in action

    Read through our case studies to find relevant, real-life examples of the powerful problem solving capabilities of our silicone foam gaskets and seals! Browse all case studies to learn more about custom die-cut components and our tape converting capabilities.


    Airbag gasket
  • Custom silicone foam gaskets and seals

    Utilising the latest converting technologies, we can customise your silicone foam to create non-standard roll widths and lengths, or convenient and easy to handle components. Customising your material offers a number of benefits, including cost savings and enhanced product design. Whatever your needs, we have the experience and capabilities to provide a complete solution, from design and prototyping to full production and automated assembly.


    • Die-cutting
      Die-cutting
      We use a range of die-cutting equipment to create your bespoke adhesive components...
    • Slitting
      Slitting
      The cutting of large rolls of material to non-standard widths and lengths...
    • Laser cutting
      Laser cutting
      For cutting small, complicated geometries or features...
    • Guillotining
      Guillotining
      For laminating and sheeting to custom sizes...
    • Laminating
      Laminating
      Laminate materials fully or in selective areas, for a bespoke material construction...
    • Bespoke presentations
      Bespoke presentations
      For an efficient design that aids quick and accurate assembly...
    • X/Y axis plotter
      X/Y axis plotter
      For producing prototypes and small batch runs...
    • Rapid prototyping
      Rapid prototyping
      To test and demonstrate products in the early stages of design...
    • Clean room manufacturing
      Clean room manufacturing
      For a controlled manufacturing environment...
    • Automation solutions
      Automation solutions
      Reduce costs and enhance quality with automated pick and place equipment...
    • R&D
      R&D
      Assistance in developing the most effective part in form, function and presentation...
    • Computer Aided Design
      Computer Aided Design
      For accurate and optimum component design...
    • Contract converting
      Contract converting
      We can customise your material into bespoke shapes and combine it with complimentary products...
    • Part tolerances
      Part tolerances
      View our part tolerance standard values and talk to us about your requirements
  • Learn more about silicone foam

    To learn more about our silicone foams and their uses, browse through our range of interesting and relevant videos, news and other media.


    • Filter By
    • Videos
    • News and articles
    • FAQs
    • Document downloads
    • 8 considerations for your water tight seal design
      8 considerations for your water tight seal design

      Reliable sealing plays a crucial role in the performance and life span of today’s portable devices, especially those exposed to harsh environments.For this reason, the sealing component should be…

    • Five tips for designing converted components
      Five tips for designing converted components

      We’ve put together some useful tips for ensuring your adhesive components are optimally designed:Tip 1 – Avoid square corners or sharp angle corners most tooling suppliers either form flat…

    • Correct storage of Bisco silicone materials
      Correct storage of Bisco silicone materials

      Advice from Rogers on the correct storage of Bisco silicone materials.

    • Rogers Bisco material selection guide
      Rogers Bisco material selection guide

      Whether your design calls for high performance sealing, cushioning or protection - the Bisco silicone foam and silicone rubber broad portfolio of materials will provide the best design solution for your application. Bisco silicones are resistant to temperature extremes, UV and ozone, and are extremely resilient to mechanical fatigue. Bisco silicone materials exhibit excellent compression set and creep resistance and carry the most stringent UL flame ratings available. 

    • Rogers Bisco product availability
      Rogers Bisco product availability

      View the range of available Bisco silicone foam and silicone rubber products.

    • Rogers understanding load versus natural frequency curves
      Rogers understanding load versus natural frequency curves

      Advice from Rogers on understanding the load versus natural frequency curve to determine what a material's natural frequency will be in the end application.

    • Rogers understanding vibration isolation efficiency curves
      Rogers understanding vibration isolation efficiency curves

      Advice from Rogers on understanding vibration isolation efficiency curves, to aid the design of effective solutions and correct material specification.

    • Automated assembly capabilities
      Automated assembly capabilities

      View a range of automated assembly solutions using AccuPlace automated equipment.  

      Learn more about AccuPlace solutions here

    • Foam and rubber products
      Foam and rubber products

      Learn about our die-cut foam and rubber material capabilities in this short video.

      Browse foam and rubber materials here.